For the mining industry our semi-autogenous (SAG) grinding mill uses a minimal ball charge in the range of 6-15 percent. It is primarily used in the gold copper and platinum industries as well as in the lead zinc silver and nickel industries. Autogenous (AG) grinding mills involve no grinding media as the ore itself acts as the grinding media. Our ball mills are the most robust design in
Get PriceModel types mill power draw. Austin SAG model (hybrid phenomenological and empirical model) Morrell C-model for SAG ball mills (phenomenological model with empirical fitting). Sub-divided into a simplified model with typical defaults and a full model with all parameters editable. Loveday/Barratt SAG model (uses an internal table of empirical "Power Numbers") ball mill model
Get PriceLG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e c./ Watts (8.14) In equation 8.14 D is the diameter inside the mill liners and Le is the effective length of the mill including the
Get PricePower Draw Of Wet Tumbling Mills And Its Relationship To Charge DynamicsPart 1 A Continuum Approach To Mathematical Modelling Of Mill Power Draw Power Modelling Of Stirred Mills Predicting The Overall Specifcie Energy Requirements Of AG SAG Ball Mill And HPGR Circuits On The Basis Of Small Scale Laboratory Ore Characterisation Tests
Get Pricearticle osti_922135 title = Improving Energy Efficiency Via Optimized Charge Motion and Slurry Flow in Plant Scale Sag Mills author = Rajamani Raj K abstractNote = A research team from the University of Utah is working to make inroads into saving energy in these SAG mills. In 2003 Industries of the Future Program of the Department of Energy tasked the University of Utah team to
Get Priceare power draw lift pressure motor temperature and recycle tonnage. Fresh feed tonnage and feed density are the manipulated variables. Set point changes in tonnage or SAG mill feed density are returned to the DCS PID controllers. Fuzzy sets are defined for all the . measured parameters. Each attribute is normalised and its span divided into fuzzy belief values. A typical example is the SAG
Get PriceEFFECTS OF GRINDING MEDIA SHAPES ON BALL MILL PERFORMANCE Niyoshaka Nistlaba Stanley Lameck A dissertation submitted to the Faculty of Engineering and The Built Environment University of the Witwatersrand Johannesburg in fulfilment of the requirements for the degree of Master of Science in Engineering Johannesburg October 2005 . i Declaration I declare that this dissertation
Get Pricesag mill power draw pepphl . GROSS POWER CALCULATOR SMC Testing. predicted Slurry pooling causes the power draw in AG and SAG mills to be lower than a mill without a slurry pool This phenomenon results in overflow mills usually drawing less power than grate discharge mills that are operating without a slurry pool This is because by definition overflow mills operate all of the time with
Get PriceSAG mill discharge control is quite involved due to few interactive variables such as mill discharge sump level classification hydro-cyclone variables (feed density flow and pressure) and water feed rate to the sump. Model predictive control (MPC) which is a multi-input multi-output (MIMO) controller is very suitable for this purpose. If a particle size analyser is installed it can be
Get PriceSAG mill power draw models using techniques of Austin and Morrell Ball mill power draw models using techniques of Morrell and . The combination of a database capable of tracking thousands of grindability test results with models that can run hundreds of samples per second make the SAGMILLING grindability models ideal for geometallurgy.
Get PriceINCREASING SAG MILL CAPACITY AT THE COPPER MOUNTAIN MINE THROUGH THE ADDITION OF A PRE-CRUSHING CIRCUIT . Dave Rose. 1 David G. Meadows2 Mike Westendorf3 . 1 Global Director Commissioning and Optimization FL USA Inc. .
Get PriceChoosing a SAG Mill To Achieve Design Performance John Starkey1 Principal Consulting Engineer Sami Hindstrom2 Manager Grinding Travis Orser2 Project Manager Grinding 1 Starkey Associates Grinding Design and Process Engineering 336268 Lakeshore Rd. E. Oakville Ontario L6J 7S4 PH (905) 465-7512 Fax (905) 844-5297 E-mail john.starkey sagdesign 2 Outokumpu Technology
Get PriceFor example the SAG mill may have 10 MW of power draw available and the two ball mills each of 7.5 MW of power draw available for a total of ratio of 10 15 (1 1.5). The software uses the particular power model (Bond/Barratt Morrell Mi etc.) to determine what is the transfer size where the ratio of E SAG to E ball matches the ratio of mill power (1 1.5 in this example). This is the maximum
Get PricePDF On Sep 1 2001 S. Strohmayr and others published SAG mill circuit optimisation at Ernest Henry Mining Find read and cite all the research you need on ResearchGate
Get PriceGrinding is one of the most energy-consuming processes in the mining industry. As a critical part of the comminution process autogenous grinding (AG) or semi-autogenous grinding (SAG) mills are often used for primary grinding. However the breakage mechanism of an AG/SAG mill is inefficient in grinding particles of a certain size typically in the range of 25-55 mm i.e. pebbles.
Get PriceSAG mill load versus power draw curves are presented in Figure 3. SAG Mill Speed The design operating speed of the SAG mill was 74 of critical speed (9.02rpm). Operating at this speed during
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Get PriceThe combined power draw of the SAG mill and ball mill was 8658 kW which caused partial over-grinding. From experience in processing plants outside of China the power rating of the ball mill should be higher than that of the SAG mill 5 . The pebble crusher had an over-powered configuration. The installed power draw of 630 kW (actual power draw of 213.5 kW) is over-sized and therefore had a
Get Price17.08.2015 · This Recoilless Hammer finds wide application in the relining of AG SAG and Ball Mills of all sizes. Each THUNDERBOLT 750 Recoilless Hammer requires a THUNDERBOLT Power Pack to supply electrical
Get PriceXinhai grinding mill has excellent energy saving ability Xinhai as ball mill manudactures the energy-saving ball mill up to 30 great ball mill working principle which
Get PriceEFFECTS OF GRINDING MEDIA SHAPES ON BALL MILL PERFORMANCE Niyoshaka Nistlaba Stanley Lameck A dissertation submitted to the Faculty of Engineering and The Built Environment University of the Witwatersrand Johannesburg in fulfilment of the requirements for the degree of Master of Science in Engineering Johannesburg October 2005 . i Declaration I declare that this dissertation
Get PriceModelling SAG milling power and specific energy consumption including the feed percentage of intermediate size particles M Models for the prediction of the power drawn by ball semi-autog-enous and fully autogenous mills have been developed and cited in the technical literature (Turner 1982 Austin 1990 Moys 1993 Morrell 1996). However none of these models considers the feed size
Get PriceModel types mill power draw. Austin SAG model (hybrid phenomenological and empirical model) Morrell C-model for SAG ball mills (phenomenological model with empirical fitting). Sub-divided into a simplified model with typical defaults and a full model with all parameters editable. Loveday/Barratt SAG model (uses an internal table of empirical "Power Numbers") ball mill model
Get PriceAN OVERVIEW OF SINGLE STAGE AUTOGENOUS AND SEMIAUTOGENOUS GRINDING MILLS Brian Putland Principal MetallurgistComminution Orway Mineral Consultants brian orway IIR CRUSHING GRINDING CONFERENCE 2005 21 March 2005 Perth WA ABSTRACT This paper discusses the challenges associated with the process design of single stage mills the design
Get Price17.08.2015 · This Recoilless Hammer finds wide application in the relining of AG SAG and Ball Mills of all sizes. Each THUNDERBOLT 750 Recoilless Hammer requires a THUNDERBOLT Power Pack to supply electrical
Get PriceOperating mills that want to use geometallurgy for production forecasting should perform a milling circuit survey to provide calibration parameters for the model to be used in the production forecast. This can be as simple as determining the "CF" factors for Bond-based calculations to more complicated SAG/Ball mill power draw model calibrations for ores of variable density.
Get PriceSAG mill energy required according to this statement is 2.5 times more than the Ab value to produce the same degree of particle breakage. There is a speci fi c gravity factor that affects AG/SAG power draw. The lighter material in the 2.5 specifi c gravity (SG) range will require more energy to grind to the same transfer size than an ore with a 3.5 SG. This fact is not evident in the
Get PriceOptimizing your SAG mill operation. Posted by Matrix on 21st March 2007 Sanjeev Latchireddi Chief Process EngineerGrinding Americas Outokumpu Technology looks at the shift from ball mills to SAG mills. Nowadays the more successful plants are those that have adopted effective and efficient strategies to optimize their plant operation. As the heart of the plant could be viewed as
Get PriceSAG mill feed is conveyed from the coarse ore stockpile. The ore passes through a gyratory crusher where it is reduced to 8 inch diameter before being dumped on the pile. A line drawing of the Fort Knox SAG mill liner configuration and spare liners awaiting installation. Five and one quarter inch steel grinding ballscannon ballsoccupy 8 of the mill volume and are consumed in the
Get PriceFor example the SAG mill may have 10 MW of power draw available and the two ball mills each of 7.5 MW of power draw available for a total of ratio of 10 15 (1 1.5). The software uses the particular power model (Bond/Barratt Morrell Mi etc.) to determine what is the transfer size where the ratio of E SAG to E ball matches the ratio of mill power (1 1.5 in this example). This is the maximum
Get PriceIn a semi-autogenous grinding (SAG) mill and pebble crusher circuit the behaviour of the comminution process is non-linear and time-varying due to wear and variations in the feed material. To describe such a complex system data-driven models were introduced along with a case study of a SAG mill circuit in Copper Mountain British Columbia Canada. This paper presented a mill power draw
Get Priceof rolling mills will find here the principles for selection and calculation of roll neck bearings. Their mounting and maintenance is also covered in detail. For any questions not covered under these principles the Schaeffler engineering service can provide assistance. The dimensions and performance data of rolling bearings for rolling mills are given in Catalogue GL1. A selection of
Get PriceFor example the SAG mill may have 10 MW of power draw available and the two ball mills each of 7.5 MW of power draw available for a total of ratio of 10 15 (1 1.5). The software uses the particular power model (Bond/Barratt Morrell Mi etc.) to determine what is the transfer size where the ratio of E SAG to E ball matches the ratio of mill power (1 1.5 in this example). This is the maximum
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